Inspection on the Go: Now Made Possible!

Inspection on the go: faster shop-floor QA with the FreeScan UE Pro2

The FreeScan UE Pro2 is a wireless handheld laser 3D scanner from SHINING 3D, built for on-site quality inspection and reverse engineering, light enough for one technician to carry anywhere the part is.

Key facts at a glance

Accuracy: Up to 0.02 mm; 0.02 mm + 0.015 mm/m volumetric with VPG
Speed: Up to 3,460,000 points/s, 50 laser lines, 180 fps
Weight: About 950 g (≈2 lb), fully wireless, no tethered PC to scan
Best for: Automotive sheet metal QC, punch tools, turbines, pipelines, and large parts on the shop floor or in the field
Software: Integrated inspection module; compatible with SHINING3D Inspect, Geomagic Control X, and PolyWorks

The problem

The shop-floor problem the UE Pro2 was built to solve

Large-part inspection in a shipyard

Picture a QA team inspecting a large stamped panel or heavy equipment. A corded scanner means dragging a laptop and cable reel across the floor; a fixed CMM means the part comes to the machine. Neither works when the part is bolted to a chassis, sitting on a production line, or three floors up on infrastructure. Four problems show up again and again:

Problem 1

Limited mobility

Corded setups restrict access to hard-to-reach areas of large or complex parts.

Problem 2

Slow data turnaround

Manual tools and older scanners can't keep pace with production-line inspection windows.

Problem 3

Environmental interference

Dust, temperature swings, and reflective or dark surfaces degrade accuracy on scanners not built for tough conditions.

Problem 4

Disconnected workflows

Without a built-in inspection module, turning scan data into a pass/fail report is still a separate step.

The UE Pro2 addresses all four by combining wireless capture, metrology-grade accuracy, material adaptability, and an on-board inspection module in one handheld unit.

Meet the scanner

The metrology-grade wireless 3D scanner for on-the-go inspection

Inspecting parts on the move inside a factory
FreeScan UE Pro2

Wireless metrology-grade

FreeScan UE Pro2

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Launched September 5, 2024, the UE Pro2 is built for quality and inspection engineers who need metrology-grade accuracy without being tethered to a workstation. Built-in binocular photogrammetry measures large parts without laying down coded targets first.

0.02 mm + 0.015 mm/m volumetric accuracy
Up to 3,460,000 points/s
Built-in binocular photogrammetry
Integrated wireless + inspection modules

Traditional inspection struggles to balance speed, accuracy, and portability, and moving large parts to a lab or relying on stationary systems adds downtime. The UE Pro2 captures highly accurate 3D data quickly, so reverse engineering and inspection happen wherever the work is.

Advantage 01

Wireless freedom: what the integrated wireless module changes

Scanning a car door panel wirelessly

The UE Pro2 builds on the earlier FreeScan UE series with a dedicated wireless module, not wireless as an afterthought. That matters because untethered scanning only works if it doesn't cost accuracy or speed.

An embedded computing module handles capture and processing on the device, reducing the load on any connected computer and keeping scan speed consistent whether wired or fully wireless. An inspector can move around a large assembly, climb into an awkward access point, or work outdoors, and still get lab-quality data.

In short: on-device processing preserves scan speed and accuracy in wireless mode.

Advantage 02

Portability built for fieldwork, shop floors, and harsh environments

At about 2 lb, the UE Pro2's weight decides how long an inspector can hold it steady, how far into a machine or fixture they can reach, and whether it's realistic to carry it up a ladder, into a tight enclosure, or across a job site without a cart.

Fieldwork, shop floors, and harsh environments are the conditions this scanner was engineered around, not edge cases it merely tolerates.

The same unit that goes into rough field conditions still delivers the 0.02 mm + 0.015 mm/m volumetric accuracy expected in a controlled metrology lab.

Advantage 03

Double the speed: throughput that compounds over a shift

Scan speed compounds across every inspection in a day. At up to 3,460,000 points/s, the UE Pro2 nearly doubles the throughput of its FreeScan UE predecessor, thanks to three features working together:

01

Embedded computing module

On-device capture and processing reduces scan time and computer load, so wireless performs as well as wired.

02

50 laser lines

More surface per pass for faster, more comprehensive scanning.

03

Up to 180 fps

Smooth, rapid data acquisition, even on complex geometry.

For a team working through an inspection queue, that's the difference between finishing a shift's worth of parts and carrying work into the next one.

Specifications

The technical specifications that matter for metrology

Quality engineers buy on tolerance numbers and throughput. Here's where the UE Pro2 sits:

Volumetric accuracy
0.02 mm + 0.015 mm/m
Scan speed
Up to 3,460,000 points/s
Frame rate
Up to 180 fps
Laser lines
50
Weight
About 950 g (≈2 lb)
Object size range
25 mm³ to 8 m³
Connectivity
Integrated wireless module; wired mode also available
Large-object referencing
Built-in binocular photogrammetry (no coded targets required)
Launch date
September 5, 2024

Scanners without an integrated wireless module hold accuracy but sacrifice mobility; wireless scanners without onboard processing gain mobility but lose speed. The UE Pro2's embedded computing module closes that gap, keeping speed and accuracy stable in both modes.

Large parts

Binocular photogrammetry: large parts without coded targets

Built-in photogrammetry for large-part scanning

Large-scale scanning has traditionally meant placing dozens of coded targets across a part before capturing any geometry, just to keep the scan accurate over a big volume. The UE Pro2 builds binocular photogrammetry into the scanner, optimizing the spatial positioning of global markers without an external photogrammetry system.

~½ the setup

Preparation time roughly halved while precision is maintained, so a large assembly or fixture job gets to actual measurement fast instead of losing half a shift to setup.

Built-in QC

Built-in inspection module: QC without a separate software step

On-site inspection with the FreeScan UE Pro2

Scanning geometry is half the job; comparing it to a reference model and flagging deviation is the other half. The UE Pro2's integrated inspection module runs that step in the same on-site workflow, with no return trip to a workstation.

Scan the part, run the inspection, get your deviation results, all in the same place and the same session.

Fit check

Where the FreeScan UE Pro2 fits

Bench-based lab scanning with fixed power and network
Supported
Works well, but doesn't need the wireless advantages
Field inspection on equipment that can't be moved
Strong fit
Strong fit: wireless module plus ~2 lb weight
Large-scale assemblies or tooling
Strong fit
Strong fit: binocular photogrammetry removes target prep
Small, intricate parts
Supported
Supported: object size down to 25 mm³
High-throughput inspection queues
Strong fit
Strong fit: 3,460,000 points/s and 180 fps

Workflow

How the UE Pro2 fits a complete inspection workflow

Punch tool inspection with the FreeScan UE Pro2

A scanner is one piece of the puzzle. UE Pro2 data flows into software for two different jobs:

Inspection

SHINING3D Inspect

Turns scan data into GD&T analysis, color-map deviation reports, and pass/fail documentation. PTB-certified for dual measurement accuracy, so reports hold up for production-grade QC.

Color-map deviation reportView SHINING3D Inspect →
Reverse engineering

EXModel

For teams that need an editable, manufacturable CAD model rather than an inspection report, EXModel converts point-cloud data into solid CAD geometry.

On-site scanning for reverse engineeringView EXModel →
Industries already running the UE Pro2
Automotive sheet metal QCPunch tool inspectionAerospaceHeavy equipment maintenanceRail transportation

Demo on your parts

Ready to see it in action?

Specs only tell you so much. Request a demo or pricing and our team will walk you through real scan results on the parts you actually work with. Or call 1-888-608-9088 to talk through whether the UE Pro2 or the Omni fits your shop floor.

FAQ

Frequently asked questions about the FreeScan UE Pro2

How accurate is the FreeScan UE Pro2?
Up to 0.02 mm scan accuracy and 0.02 mm + 0.015 mm/m volumetric accuracy with its built-in Video Photogrammetry mode. Calibration is traceable through SHINING 3D's ISO 17025-accredited Accuracy Laboratory under VDI/VDE 2634 guidelines.
Does the FreeScan UE Pro2 need markers to scan?
No. Video Photogrammetry (VPG) eliminates coded markers on most jobs by tracking scanner position through video capture. Markers can still be added on extra-large parts where maximum positional accuracy is needed.
How is the FreeScan UE Pro2 different from the FreeScan Omni?
The UE Pro2 pairs wirelessly with a laptop for processing and inspection, while the FreeScan Omni runs scanning, meshing, inspection, and reporting entirely on the device with no PC required.
Can the FreeScan UE Pro2 scan dark or reflective surfaces?
Yes. Its blue laser and material adaptability handle dark, shiny, and reflective surfaces indoors and outdoors, which matters for automotive and metal fabrication work.
What industries use the FreeScan UE Pro2?
Automotive sheet metal inspection, punch tool and mold QC, aerospace components, heavy equipment maintenance, and rail transportation: anywhere metrology-grade accuracy needs to travel to the part.
How much does the FreeScan UE Pro2 cost?
Pricing depends on configuration and any bundled software or accessories. Request a quote from 3D Wonders for current pricing.