ExactFlat for Rhino | 3D to 2D Digital Pattern Making Software

$7,495.00 USD

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License Type ExactFlat for Rhino perpetual (with 1st yr maintenance) ExactFlat with Rhino 3D Bundle Annual maintenance renewal

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ExactFlat for Rhino is an advanced 3D to 2D digital pattern making software. It extends Rhino 3D to convert complex 3D surfaces into highly accurate 2D flat patterns. Ideal for designers and engineers in automotive, marine, and upholstery, it eliminates manual patterning by accounting for material stretch and strain.

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What is ExactFlat for Rhino?

ExactFlat is a fully integrated 3D to 2D digital pattern making plugin that operates directly within the Rhino 3D environment. It transforms complex, double-curved 3D CAD models and 3D scan meshes into accurate 2D flat patterns ready for the cutting table. By simulating real-world material properties like stretch, compression, and strain, ExactFlat ensures a precise fit and dramatically reduces prototyping time for soft goods and industrial fabrics.

Why User Use ExactFlat for Reverse Engineering
Users choose ExactFlat because it provides superior 3D to 2D flattening accuracy. It eliminates the time-consuming process of physical draping by creating error-free digital patterns 3-10x faster, ensuring perfect alignment and fit directly from 3D models.
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Reverse Engineering with ExactFlat for Rhino
Reverse engineering soft goods is simplified by scanning a physical part into Rhino 3D and using ExactFlat to automatically unroll the 3D mesh into 2D patterns. You can instantly add seams, notches, and grain lines before exporting production-ready DXF files.
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Typical Workflow Using Exactflat for Rhino

ExactFlat accelerates the pattern making process with six core workflow steps designed to save you time:

3D Piece Map: Create a 3D piece map by redrawing mesh elements to accurately map the coordinates of surfaces and edges without losing seam logic.
Flatten: Convert the 3D model into 2D geometry, accurately flattening complex surfaces while strictly preserving the seam logic from 3D to 2D.
Arrange: Automatically find pattern pieces and arrange related pieces adjacently.
Edges: Apply seam allowances automatically by utilizing the edge and seam logic inherited directly from the 3D model.
Notches: Automatically apply notches using the preserved 3D seam logic to ensure perfect alignment.
Export DXF: Create your export settings once and store them as a profile, allowing you to apply them in seconds to generate production-ready DXF files.

ExactFlat for Rhino helps your pattern making become faster, easier, and more agile for rapid manufacturing.

Key Features

Automated 3D to 2D Flattening Technology
Converts 3D meshes and scan data into accurate 2D patterns faster than ever. It automatically calculates stretch, compression, and strain for every surface to ensure an exact fit.
Smart Mesh Optimization
Improves mesh quality and accuracy for superior surface flattening. The built-in adaptive remesher repairs flipped triangles and refines geometry for smoother processing.
Material Simulation & Adjustable Parameters
Includes flexible material settings that simulate stretch, strain, and compression. Define global or local strain targets to fine-tune pattern fit based on realistic fabric behavior.
3D to 2D Piece Linking Workflow Automation
Automates the flattening process through smart pattern linking. Linked edges between 3D and 2D patterns update automatically, maintaining absolute accuracy and consistency.
Advanced 3D Pattern Design Tools
Add specific manufacturing details effortlessly. Split, join, or delete faces, add darts and relief cuts, and define independent seam allowances and start/end conditions per edge.
Multi Layer & High Piece Pattern Handling
Enables efficient processing for complex assemblies, handling up to 150+ 2D patterns in a single workflow. Perfect for intricate automotive seating and marine upholstery.

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See How Businesses Use This in the Real World

Automotive & Aerospace
Automotive installers and engineers flatten double-curved 3D carbon fibre parts and vehicle models into optimized, cutter-ready 2D PPF templates.
Architecture, Engineering & Construction
Engineers flatten 3D digitized pipe bends into precise 2D patterns, enabling efficient and accurate manufacturing for custom HVAC and insulation applications.
Product Design & Creative
Designers generate precision-fit 2D footwear patterns by rapidly flattening 3D models of shoes or lasts into accurate 2D designs in seconds.
Healthcare & Medical
Medical device manufacturers convert 3D scans into custom medical textiles, producing ready-for-cut outputs with seam allowances for prosthetics and compression garments.

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See ExactFlat for Rhino in Real Design Workflows

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ROI & Business Impact

Transitioning to 3D to 2D digital pattern making is up to 16x faster than hand patterning.

Speed Up Production
Reduce the traditional 8-step flattening workflow from 2-4 weeks down to just a few minutes.
Eliminate Physical Waste
Replace manual draping and physical prototypes with highly accurate digital material simulation, saving significant material costs.

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Exactflat for Rhino Features

3D Platform & Licensing

3D CAD import (Via Rhino 3D)

Export (Unlimited DXF)

Single user licensing

Network licensing

Hardware dongle license

Pattern Piece Creation

Join/delete faces

Create pieces

Piece names

Custom piece names

Mesh Topology Optimization

Uniform re-mesher

Adaptive re-mesher

Mesh Validation

Mesh Decimation

Thin Triangle Removal

Disjoint Mesh Separation

Mesh Repair Tools (via Rhino 3D)

3D to 2D Pre-Flatteners

Fracture

Smart Fracture

Pelt

CCM Initial

CCM Minimal

CCM Round

LSCM

Relax Curvature

Press

Local target strain

Global target strain

Flipped triangle remove

3D to 2D Flat Pattern Optimization

Pattern fit optimizer

Strain Map

Linear Isotropic Material Modeling

Bias Material Modeling

Preserve Boundary Length

Whole Pattern Associative Optimization

3D to 2D Markings

Marking

Pattern Piece Arrangement

Translate

Rotate

Align Horizontal

Align Vertical

Find Tool

Edge Features

Seams (Global seam offset)

Notch points

Grain line

Start Using ExactFlat for Rhino

ExactFlat for Rhino equips you with the tools to unleash your precision in pattern creation and bring innovative soft good products to market faster.

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Frequently Asked Questions

Looking for something specific? Let us know, and we’ll be happy to assist you.

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How can I activate EXModel?

EXModel requires an activation license. Before purchasing, you can request a trial license from SHINING 3D using the button provided above. If you have already purchased the license, please

Can I try EXModel before I buy?

SHINING 3D offers a 30-day free trial for you to experience EXModel. By clicking “Get EXModel Pro” after activating the trial license, you’ll have 15 days within the 30-day trial period to explore all Pro features. Request a trial license from SHINING 3D using the botton provided above. For instructions on activating the software, please visit the

What can I do with EXModel Pro?

3D scanners create “meshes” that are good for visualization and 3D printing but not for tasks like drawing or measuring. To use them for these tasks, you need to convert the mesh into a precise “CAD model.”- a parametric representation of the forming surfaces. Since meshes capture imperfections, tools like EXModel or EXModel Pro are needed to create a perfect CAD model.

How much time do I need to complete a training course?

Users say they began using EXModel effectively in less than a week and got familiar with the main functions in just a few hours. EXModel is equipped with easy-to-use, AI-driven tools for extracting features from your 3D scan, and a fast, intuitive user interface. The best way to start your training is with our detailed, step-by-step video tutorials:

What about maintenance？

The EXModel subscription plan does not include maintenance. However, the perpetual license you purchased comes with one year of maintenance. You can also opt to purchase additional maintenance to ensure you always have the latest version. For more details, please contact hello@3dwonders.shop.

What is the minimum computer configuration?

Laptop or PC with Windows 10 (64 Bit version)
CPU: Intel i5 or higher (or its equivalent of another CPU manufacturer)
RAM: 16GB
HDD: 256 GB
Graphics card: dedicated graphics card - NVIDIA or AMD
Recommended: connected to Internet to allow automatic newer version detection (not mandatory)

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ExactFlat for Rhino | 3D to 2D Digital Pattern Making Software