Complex Reverse Engineering with QUICKSURFACE | Einscan Pro HD 3D Scanner

When it comes to complex reverse engineering, QUICKSURFACE is the right solution: one of the most powerful tools available today, with hybrid modeling that combines parametric and free-form solids.

Traditional CAD
Days

to rebuild a complex part manually

QUICKSURFACE
~30 minutes

to reverse engineer the same complex part

Here's an example: a Volkswagen van spindle reverse engineered with the QUICKSURFACE hybrid modeling toolkit, from worn physical part to a CAD model in SOLIDWORKS and Fusion 360.

Step by step

From worn spindle to editable CAD

01

The original physical part

A worn Volkswagen van spindle with no CAD file or drawings.

Worn Volkswagen van spindle used for reverse engineering
02

Scan data

Captured with the EinScan Pro HD 3D scanner.

3D scan of the Volkswagen van spindle
03

Scan data imported into QUICKSURFACE

The mesh is brought into QUICKSURFACE to begin hybrid reconstruction.

Spindle scan data imported into QUICKSURFACE
04

CAD solid created

Parametric and free-form geometry combined into one solid using the hybrid modeling toolkit.

STEP model created in QUICKSURFACE from the spindle scan
05

Scan data and solid overlaid

The reconstructed solid shown together with the original scan.

Reverse-engineered model overlaid with scan data
06

Deviation analysis

The reverse-engineered model is compared against the scan data to validate accuracy.

Deviation analysis between the STEP model and the spindle scan data
07

Imported into SOLIDWORKS or Fusion 360

The finished model opens in your CAD platform of choice.

Reverse-engineered spindle model in SOLIDWORKS
Reverse-engineered spindle model in Fusion 360

Video tutorial

Watch the detailed step-by-step tutorial (~27 minutes)

Prefer to see it live? Contact us for an online demonstration.

Products in this article

Learn more about the tools used

QUICKSURFACE Reverse Engineering Software

Software used

QUICKSURFACE

Reverse engineering software with hybrid modeling to combine parametric and free-form solids in one model, exporting to SOLIDWORKS, Fusion 360, and other CAD platforms.

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Scanner + software

Reverse engineering bundles

Pair a professional 3D scanner with QUICKSURFACE to run this workflow end to end, from capture to finished CAD.

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Free online demonstration

See what QUICKSURFACE can do with your parts

We'd love to show you what you can achieve with QUICKSURFACE. Contact us for an online demonstration.

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